Heat-Treating Medium Grade Bark

FlowSteama Rova Process Description

In the first stage of the heat treatment process, the FlowSteama in-vessel system is charged with steam so the machine is pre-heated to temperature prior to bark mulch material being loaded. Steam rapidly raises the temperature of the medium grade bark material it comes into contact with.

Top Steaming Deck

From the central loading hopper, the top deck hydraulic moving floor moves the bark mulch towards both ends of the machine. The top deck is designed to be shallow to allow optimal steam penetration of the medium grade bark. The floor is designed to create a wave of material during the moving floor cycle, thus the material is agitated, tumbled and mixed to allow rapid and full steam penetration.

The FlowSteama Rova is double-skinned and insulated to preserve operating steam temperature and reduce energy losses. The floor and inside sides are stainless steel which conducts heat directly into the material.

Steam Distribution System

Each deck has a steam feed pipe system sized to evenly distribute the 550kg of steam per hour. Once the bark mulch reaches the end of the top deck moving floor, it drops though the steam-filled chamber onto the bottom deck. This dropping process is designed to allow further full steam penetration into the treated bark.

Bottom Steaming Deck – PulseWave™ Agitation

The bottom steam deck is longer than the top. The material is designed to be deeper on the bottom deck and is continuously agitated when the FlowSteama is set to continuous mode. Floor stokes per hour can be adjusted from continuous stroking via the HMI touchscreen in order to reach the client’s desired steaming residency time.

Bark Heat-Treatment Recorded Temperatures

In this particular heat treatment trial, the sensors at both dropping zones on the lower deck recorded that the medium bark mulch had reached a temperature of 65-75˚C after the initial top deck steaming period. A further sensor at the discharge end of the bottom deck recorded 80-85˚C material temperature. Based on the set floor speed, the client is able to evidence that the bark mulch was treated above the required temperature for the specified time period. The output material was placed into a clean side loader bucket and conveyed to the biosecure stockpile.